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ultimate_case_studies

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INTRODUCTION

Sustainable water usage includes reusing treated wastewater as much as possible. This applies to municipal and industrial wastewater alike. In the process, industries can recycle not only their wastewater, but also the energy and components it contains.

The ULTIMATE project will develop technologies to reuse industrial wastewater, creating economic value and increasing the sustainable use of resources.
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The 37 novel technologies that ULTIMATE develops will:


  • recover, refine & reuse water
  • extract & exploit energy
  • extract & exploit materials   

These will enable businesses to forge environmentally-friendly collaborations that save resources and money.
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CS 1

The petrochemical complex of Tarragona already uses recycled urban wastewater. To reuse wastewater from the petrochemical complex as well, a new wastewater management system has been engineered. The final cleaning step of the new system, the tertiary treatment, is based on near zero liquid discharge technologies. This will decrease the liquid waste and increase water recovery in the complex by 20%.
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CS 2 New Prinsenland

ULTIMATE brings the greenhouse into cooperation with nearby factories. The thermal energy generated during industrial processes will be transferred to the greenhouse for heating during the cold months.  

Additionally, the project will demonstrate that wastewater from glasshouses can be recycled and reused in horticulture. Greenhouse operators hesitate to reuse their wastewater as it can contain plant pathogens. To remove these, a customised treatment plant will combine 3 different technologies. The system will also remove pesticides, which are used to protect crops like tomato from pests.
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CS 3

The partnership ARETUSA is helping industry use more municipal wastewater. This saves groundwater which can then be used to produce drinking water.
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CS 4

 Nafplio is one of the most important regions for the European citrus fruit industry. Citrus fruit production and processing requires a lot of water, which places a great strain on the groundwater supply in this area.

A new water purification plant is being developed, tailored to the sectors specific needs. It will recycle the wastewater generated during juice production and stimulate its reuse in the industry. Beyond that, the system will extract valuable compounds such as polyphenols, which can be added to fruit juices as antioxidants.

Go to the next slide to watch how the ULTIMATE engineers set up the plant!
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CS 5

Breweries can cover up to 30% of their energy demand with biogas generated from the organic content in their wastewater. To extract the organic content and exploit its potential efficiently, ULTIMATE is developing two new bioreactors (anaerobic membrane & electro-stimulated anaerobic reactors).
 
These bioreactors are furthermore part of a treatment train which produces fit-for-purpose water. This will enhance the industrial symbiosis between the Mahou brewery and the water management company Aqualia.
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CS 6 Israel

During harvest season, shock loads of wastewater from olive mills impact the municipal wastewater treatment plant in Karmiel, Israel. It has been challenging to find an economic and technically feasible solution to pre-treat the wastewater on-site. The ULTIMATE partners are addressing this.

In addition, a new anaerobic system for pretreatment of wastewater is installed at Israel’s largest wastewater treatment plant in Shafdan. It will make the plant more flexible to treating wastewater when its composition changes; i.e. effluents from olive mills, dairy farms and domestic wastewater.  

Check out how new technologies will recycle wastewater and recover energy and materials in the following animations.
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CS 7

Distilleries require high-quality water to clean some of their facilities, for which they use fresh water. To lower the demand for this precious resource, the Glenmorangie distillery pursues a circular economy approach; one that recycles and reuses water or other resources for a better environmental and economic performance.

The existing wastewater treatment system (anaerobic membrane bioreactor) is equipped with so-called ammonia stripping and reverse osmosis units. This will recycle water to meet the quality requirements for internal cleaning and recover nutrients for fertilisation of barley, one of whiskey`s ingredients.  

Learn more in the following video.
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CS 8 St. Maurice L´Exil

In St. Maurice l’Exil operates an incineration facility for hazardous and non-hazardous liquid industrial waste.

The ULTIMATE partners determine the potential to recover heat and sulphur from water which was used to wash flue gases. This will reduce the energy consumption of the water treatment plant on site. It will also decrease the formation of waste gypsum and sodium sulphate.
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CS 9

In Kalundborg, 9 private and public companies jointly reuse water, energy and materials. To fully exploit this, new technologies to purify wastewater from biotech companies will be tested.

In addition, a joint control system for two wastewater treatment plants, an industrial and a municipal one, is being established to save chemicals and energy.

A concept study investigates promising technologies for the recovery and internal use of sulphur and acetic acid.
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ULTIMATE

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